THE REAL WORLD FOR WELDING PROFESSIONALS
An Official Publication of the
Fabricators & Manufacturers Association, International®
March/April 2009 / Vol. 13 No. 2
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PRACTICAL WELDING TODAY STAFF
President & CEO, FMA Gerald M. Shankel
Group Publisher Edward Youdell
Editor-in-Chief Dan Davis
PWT Associate Editor Amanda Carlson
Senior Editor Tim Heston
TPJ Editor Eric Lundin
SJ Editor Kate Bachman
Assistant Editor Michael Bishop
Contributing Editor Amy Nickel
Senior Copy Editor Teresa Chartos
Graphic Designers Jennifer Paulson, Margaret Clark,
Mary Mincemoyer, Janell Drolsum
Graphic Designer/Marketing Support Bryan Garrett
Publishing Services Manager Karen Peterson
Publishing Coordinator Jean Thompson
Director of Circulation Kim Clothier
Circulation Manager Brenda Wilson
Data Verification Specialist Rhonda Fletcher
Senior Fulfillment Specialist Anna Peacock
Web Content Manager Vicki Bell
Multimedia Specialist Sherry Young
Senior Web Developer Jason Bartholme
Web Developer Johanna Albee
PRACTICAL WELDING TODAY ADVERTISING SALES
Associate Publisher Jim Gorzek • jimg@thefabricator.com
Senior Account Representatives
Michigan/Northeast Sean Smith • seans@thefabricator.com
Midwest/South Shirley Petty • shirleyp@thefabricator.com
Ohio/Southeast/Intl. Mike Lacny • mikel@thefabricator.com
Minnesota/Iowa/Canada Amy Hudson • amyh@thefabricator.com
West Tony Arnone • tony@thefabricator.com
Classified Advertising Patricia D’Amico •
patriciad@thefabricator.com
Director of Accounting Bob Young
Accounts Receivable Mary Simons
HOW TO CONTACT PRACTICAL WELDING TODAY
833 Featherstone Rd., Rockford, IL 61107
Phone: 815-399-8700 • Fax: 815-484-7700
E-mail: info@thefabricator.com
Web site: www.practicalwelding.com
STATEMENT OF POLIC Y
As a publication of the Fabricators & Manufacturers Association,
International, Practical Welding Today recognizes the need and importance of
disseminating information about modern metal welding and joining techniques, machinery, tooling, and management concepts for the metalworking
professional. The policy of the publisher and this journal is to be nonpartisan,
favoring no one product or company. The representations of facts and opinions expressed in the articles are those of the author and are not necessarily
endorsed by the publisher and this journal. By including information on new
products, new literature, news of the industry, articles, etc., this impartiality is
strived for and extends to the mention of trade names. Unless product identification makes the reference unavoidable, the generic name is used. We
acknowledge that on occasion there may be oversights and errors; the editors
regret such oversights and re-emphasize their policy to be impartial at all
times. The Publishers reserve the right to refuse advertising they deem inappropriate for publication in Practical Welding Today, including ads for
classes of products and services not considered of significant interest to the
readership. Standard Rate & Data Service lists our advertising rates in Section
156. Consult SRDS or our current rate card for full rates and data.
Publications of FMA Communications Inc. maintain a policy of keeping
editorial and advertising separate to ensure editorial integrity that most benefits
our readership. Editorial content, including feature articles and press releases,
is determined solely by the publisher. Editorial content cannot be purchased,
nor can it be used as a benefit of advertising dollars spent. Editorial is free-of-charge, subject to space availability, and open to all interested parties that submit
items meeting our editorial style and format as determined by the publisher.
Note: Some photographs printed in this publication may be taken with safety
equipment removed for photographic purposes. However, in actual operation, it is
recommended that correct safety procedures and equipment be utilized.
4 Editor’s Corner
6 Calendar of Events
6 Industry News
Systems & Equipment
10 Mastering GTAW of anodized
aluminum
Performing GTAW on anodized
aluminum poses a unique set of
challenges. Find out how to address
them to achieve the best weld quality.
( Cover photo courtesy of Weldcraft,
Appleton, Wis.)
Safety
14 Fumes + weld students =
bad news
A thriving welding program in northeastern Arizona looked to improve
the air quality in its lab and lower
utility costs.
Spotlight: Hybrid Welding
16 It takes two, baby
What’s so great about hybrid laser-arc
welding? Craig Bratt of Fraunhofer
explains.
Welder Profiles
18 Focus, passion, integrity
Be True to Your School contest
winner Lebanon Technology &
Career Center gets a visit from 17-
year-old welding and racing phenom
Brennan Palmiter.
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20 Aluminum Workshop
Age before welding in T6
Frank Armao explains what an
aging cycle is for 6061 and why the
material gets stronger instead of
weaker.
21 Consumables Corner
Sizing up seismic-friendly
filler metals
Michael Ostaffe details the com-plexities of seismic filler metals.
22 Product Technology Focus:
Flux-cored wire
24 Product News
28 Classified Ads
29 Advertisers’ Index
30 Arc Welding 101
Sorting out SAW
PWC discusses the procedure qualification test for pipe manufacturing
using SAW.
COMING NEXT ISSUE …
• Tips for manual plasma cutting
aluminum.
• Supplement: Welding update
for infrastructure.
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PRACTICAL WELDING TODAY
March/April 2009